Take And Make a Foyle Of Gode Past – Constructing A Chastelete

I left the last post HERE having explained what we were going to do with the chastelete recipe and why, so now it’s time to answer the bigger question…how did it turn out?
Those that follow on Twitter will already have seen some of this, but as much as I love Twitter for showing what we’re doing in the Kitchen, 140 characters is nowhere near enough to fully explain something like making a chastelete…how else will I get to ramble incoherently whilst showing you pictures of slabs of pastry?!?

So as you know, we were mashing together the recipe for chastelete from The Forme of Cury along with the designs for the Henrician Device Forts to produce a large pie, shaped like a castle.

I’d tasked Robin with the main responsibility for the pie because quite simply, he’s by far the best in the team  at making pastry; Marc H, Zak, Adrian, Dave, Ross and any others needed would assist with making paste in bulk, fillings, colourings etc while the rest of the team worked on other recipes and roasting. Robin had a plan…it was set in his mind…there would be no deviating from it, and in retrospect, although the rest of us thought he was mad and he should have changed his plans halfway through day 1…he was right to stick to his guns, this wouldn’t have been half of what it was if we’d got him to change the one driving obsession he had…thin walls.

First try

So first task on day one was pastry, and lots of it. We’d already discussed how big the whole thing should be…as big as would fit in the oven, so at most 10 inches high and 14 inches wide…length in proportion but at maximum 2 feet, give or take.

The very, very rough planning of dimensions for the chastelete.
The very, very rough planning of dimensions for the chastelete.

We settled on a central tower around nine inches in diameter and ten inches high, with four ancillary turrets around three inches in diameter and six inches high which would give a final product that would just fit on the tray we have to use because of being limited to using a modern oven for baking in.
Robin’s initial plan was to use a very stiff salt dough for the case so work was set to in order to produce what was hoped would be enough…as many volunteers and assistants from the visitors being sought to help out with the task and give them a taste of the work needed to make a decorative subteltie such as this.

About mid way through the day, there was sufficient paste to drive out a base sheet and place it onto the tray, which had first been filled with flour to even out the dents in the base. next task was to work on the first cylinder that would form the central tower. This did not go to plan!

Even though the paste was as stiff as Robin could make it, it was simply not strong enough to be self supporting when formed into a cylinder.

Mostly, this was down to the wall thickness that Robin wanted…it was never going to work with this pastry. The rest of us were all thinking…thicker…make it thicker, but Robin had other ideas…hot water crust…shame we hadn’t planned for that. Time to delve through the freezer and see how much lard we had in stock.
A swift hour of boiling fat & water and some hard kneading later there was enough paste to try another experimental cylinder, but not wanting to give up on the original plan just yet, two cylinders were formed around jars, one of hot water paste, the other salt dough and these were held in place with collars of paper then left to dry.

After a night in the warm embrace of the airing cupboard both tests were ‘leather dry’ and the jar formers were carefully removed. The salt dough was just not up to the task (as you can see from above after it had dried for a few hours more) but the hot water crust was good enough to show that this was the path to tread…and production began at full scale.

Crenellation Construction

The bulk of the construction of the basic pieces happened while I was busy elsewhere, so there aren’t any images to show unfortunately, not that they’d be that exciting. The paste was mixed and rolled into sheets around 5mm thick then cut to size forming rectangles that could be rolled around suitable formers. Before rolling the crenellations were cut long the top edge, then the paste was rolled up around a ceramic jar. The first experiments had shown that left as it was, the jar would stick fast to the pastry, so a layer of paper was added first then once the overlap had been sealed by damping the paste and squeezing tightly together, the whole cylinder was held together with a paper collar to keep it from sagging until it had firmed up slightly.
After an hour or so, the paste was freed from the paper and ceramic scaffolding and another was made; when all four were complete they went into the airing cupboard for the night. Meanwhile, the task of creating the central turret was causing some concern, simply because we didn’t have a ceramic jar or bowl that wasn’t wildly tapering…really not what was needed for a nice castle wall.

Fortunately thinking outside of the proverbial box meant Robin seized on the idea of using the newly delivered bucket of antibacterial wipes that we have for cleaning our office, store and break areas…it was the perfect size, but wasn’t able to be used in front of our visitors…no problem, everything would be prepared then the final forming would be done when the Palace closed and Robert would be you Aunt’s husband! (yes, I know I’ve just said that we didn’t do this in public so our visitors wouldn’t see the plastic tub, but I’m now showing you, so surely what’s the difference…context my friends, context. I can explain the why’s and wherefores to all of you here, this wouldn’t be possible if it was done ‘live’ in the Kitchens and people may never understand why we had to use a plastic bucket and an airing cupboard!)

Building and Blind Baking

So day 3 dawned and a day behind the planned schedule, construction of the actual castle could begin…if the pieces could be moved from their drying boards!
First task was to make another base plate and put this onto the newly re-floured metal baking tray. After that, the delicate task of moving the dry, but still very fragile, turrets into place. To do this Robin would utilise two of the knives in the set round his waist to carry the paste shells from board to base.

Once in place, adding the outer turrets could begin. These were first trimmed to remove a section of wall so that they would fit better to the main turret, then as before, carried on the blade of a knife from board to base to be placed carefully in position.

Once there, the previously made cut was re-trimmed to match the angle of the main wall it would bond to, and the two surfaces were held in place with beaten egg. This was repeated three more times until the basic shell was completed and ready to be blind baked.

Ready to go to the oven
Ready to go to the oven

As I’ve mentioned before, we are limited to having to use a modern gas oven for our baking, so it was off up to the Buttery kitchen (used by caterers when there are events held in the Great Hall) for an hour of standing looking at a stainless steel oven door.
First job was to re-seal all of the joints with beaten egg again before popping the whole thing into the oven on almost its lowest setting. We had originally planned to use dry peas to fill the castle to assist with the blind baking, but an error with our shopping meant that we didn’t have enough so Robin opted for his tried and tested blind baking method…regular checking and manipulating the paste if/as it deforms with the heat.

As you can see in the image above, the paste begins to dry from the top meaning the whole thing is liable to sag and sink as the base is the last part to firm up…a product of the modern oven not being hot enough at the bottom. This lead to Robin having to fiddle and manipulate the shape quite a bit….just after he said the doomed words “I think I feel confident enough to be able to just leave it now” as it happens.

Battling Battlements!

Meanwhile, down in the kitchen, Adrian and Dave were having ideas. I’d already asked Adrian to make some little pastry cannons to decorate the finished article with and this seems to have sparked a ‘we could do it differently’ attitude with him and Dave, so when Robin and I returned from the blind baking, sat on the table was chastelete mk2!

IMG_20160327_150937

Adrian was going for a slightly different design, 5 lobes not 4, and working with thicker paste. As far as I can tell it took 3 hours for them to get to the stage where it was sat blind baking in the oven…as opposed to 3 days!

All of this left the last day to fill and finish the original chastelete; Adrian and Dave only wanted to get this far as they knew that the ingredients for filling were limited…though Dave has taken it home to try and finish it there, should he be successful I’ll let you know, but be aware he was muttering about model people, sieges, undermining and gunpowder…so who knows what will happen with that!?!
Again, other tasks got in the way of me photographing the making of the fillings, but I can say that the end products were a marchpane mix coloured green with parsley juice, a custard coloured red(ish) with cochineal…it was supposed to be saunders but it got misplaced and the cochineal doesn’t play well with the heat of the custard…a fruit mix of apples, pears and some dry fruits, cooked together and left brown, and a white almond cream. All of this would be in the turrets round the outside, whereas the centre would hold a large, minced pork mix, spiced and flavoured with ginger, mace and a selection of other spices picked by visitors and Zak.

After filling, the final pie was slung in the oven to bake…resulting in this masterpiece!

The finished chastelete in all its glory
The finished chastelete in all its glory

Was it worth all the work? Damn straight it was…likewise with all the grief over the thin walls, as Robin said to me, what’s the point of doing it if it’s easy?

A man who's as pleased as pie!
A man who’s as pleased as pie!

Clearly, I’ve mentioned Robin a lot through this, because he was the one who fashioned the beast out of flour, fat and water…but it was very much a whole team effort and they should all be rightly proud of this result.

Proof of the Pudding

All this effort, four days of graft for what? A damn tasty pie…about ten minutes after the final photograph was taken and the chastelete removed to our office, this was the result:

10 minutes after the pie was taken into the office....carnage!
10 minutes after the pie was taken into the office….carnage!

I’ve put all of the images I took into a separate gallery HERE so you can see as much as I recorded. Some of the images above will open larger if you click on them so give that a try.
As always, comments, questions etc all welcome.

Castle Capers With Chasteletes

Rather than opt for an Easter egg-stravaganza, for the last of the cooking weekends for a while (see HERE for more on this), we decided to go big or go home and work on a pie inspired by the recipe for Chastelete taken from the Forme of Cury from around 1390…but brought up to date…well, the sixteenth century at least…and made in the shape of one of Henry VIII’s coastal Device Forts. Choosing the Device Forts as a basis for the design also allows us to link to Tudors on Tour at Camp Bestival where one of the thematic strands we’ll be talking about will be the forts at Sandsfoot and Portland…but which would we choose as the model for our chastelete?

First, let’s have a quick look at the recipe itself, which although we wouldn’t be following it word for word, would be the base for our work…though please note I am and will be using the ‘royal we’ here, as it’s actually Robin, Adrian, Zak and the rest of the team who’ll be doing the actual making part, I’m just the ideas man here 😉

Clearly it’s talking about a pastry pie shaped like a castle made of five cylindrical elements, the central one larger than the outer four…so taking that layout and comparing to the Device Forts, it was a simple decision to take our inspiration from either Camber, Walmer or Sandown (Kent)…we opted for Camber.

camber castle

As I said earlier, it was to be a case of go big, or go home…no half measures, make it as big as would be possible, spend the whole bank holiday weekend making it and damn the consequences….which was easy for me to say, not so easy for Robin to swallow though; but as I said to him, what’s the point of having someone that’s a demon with the pie cases if we can’t show him off?

Well apparently flattery will get you everywhere and after making a few measurements and a couple of rough sketches he went off to put his thinking cap on and work out how he wanted to approach the build. Again, we’d follow the recipe as far as the fillings were concerned…pork pie centre with almond cream, custard, minced fruit and fritter filling turrets, but for the actual paste components, other than the fact that they would be cylindrical and there’d be five of them, the rest was up to Robin.
What he decided was to work to the limitations presented as far as our ability to bake the final pie. We only have a modern gas powered catering sized oven to bake in, so that would determine the maximum height; and the tray/sheet that would fit within that oven would determine the arrangement of the outer turrets and the maximum length and width that the pie could be. Everything after that would be experimenting with different pastes to see which type would allow him to get the size required along with his personal desire for it to be as thin as possible.

So that was the planning/thinking….how did it work in practice?

 

 

Log Jam!

One of the questions we get asked a lot is “so what wood are you burning?” and the usual answer is something on the lines of “tree wood!” Yes it sound facetious, but it’s often the most accurate answer as the timber that we burn in the kitchens today is a hotch potch mix of whatever is in stock with our supplier at the time. We’ve had all sorts over the years from oak, beech and ash all the way to yew, some stunning box that was appropriated from the flames to make knife handles and a bowling ball…yes it was that thick!…and some eucalyptus that refused to be chopped into smaller pieces and simply wouldn’t burn it was that green…we were convinced that it you could have wrung it like a sponge it would have dripped everywhere. But the one thing almost all of it has in common is that it comes in short lengths, a bit like you see for sale all over the place for people with a fashionable log burner to buy, but perhaps a little chunkier.

So we know what we burn, but how much do we burn is a little more interesting. Until we embarked on five months of daily roasting last year, the State Apartment Warders that set and tend the fire each day would use up around 4m3 of wood each week; the fire is after all burning every day, whether we’re using it to roast or not. With the daily roasting that increased slightly to 6m3 a week, so over the five months around 130m3 of timber was burned…give or take! Now that might sound like a lot, especially as we were only cooking one 6Kg joint of beef a day, but can we put that in any form of context and compare it to how much wood was used by the Tudors? Possibly…with a LOT of caveats and approximation.

British Library Add. M.S. 24098 f18v, The Golf Hours
British Library Add. M.S. 24098 f18v, The Golf Hours

So first off, what does 130m3 of wood look like? Well according to thetree Forestry Commission timber calculator, if you can imagine a tree 2ft in diameter that’s 50ft tall….and then imagine 25 more of them…that’s what it looks like (though presumably that’s the main trunk only and not the smaller branches). Now how does that compare to the amounts that the Tudor court burned?

First stop

First stop has to be the Eltham Ordinances of which the version published in A collection of ordinances and regulations for the government of the royal household, made in divers reigns : from King Edward III to King William and Queen Mary, also receipts in ancient cookery, by the Society of Antiquaries in 1790 is most convenient to work with (even though it is prone to errors and is a mash-up of numerous sources). The ordinances defined the operating procedures for the court and give us many clues as to the operation of the household departments; though remember, the instructions given were for the court wherever it was located and not just at Hampton Court. We must not let the fact that Hampton Court survives for us to work in, cloud and confuse the textual information that we have simply because the building as we see it doesn’t always fit with the Ordinances as written. Unfortunately, the evidence that the Eltham Ordinances present us is vague to say the least! Apart from the Bouche of Court references which includes among the daily ration of bread, beer/wine and lighting, the allowance of fuel various court members were to receive as part of their membership at Court, the only useful references which may also include the fuel burned within the kitchen departments are found within the estimation of the expenses of the various departments within the household over and above those costs listed within the diets. These include the costs for Wood for Furnage of Bread and the costs for the Woodyard at £40 and £440 over and above the cost for Bouche of Court. I’ll ignore the bakery fuel for the moment as that’s clearly just for baking bread and not related to the other fires within the court, and instead concentrate on the woodyard expenses.

woodyard

The question is, how much firewood would £440 get you and for that we need to look elsewhere to find useable figures. So far I have only come across 4 sets of figures where a specific quantity of wood for a specific cost is given, it’s much more common to find expenses simply for “firewood” with no quantity; and of these 4 figures, one is slightly anomalous as the cost per unit works out to be nearly 10 times greater than the other examples…I’ve still got more work to do to see if there’s a reason for that so for now am happier to stick with the lower cost per unit rather than include this much higher figure….I did say it was going to get sketchy  😎

So what are those figures? For the meeting at Guisnes wood was purchased at a cost of  178l. 9s. 5¾d for 691,400 tallwood and billet. In the same accounts, the Bishop of Durham paid 6l. 8s. 4d for 27,000 billets and finally  17s. 8d was paid for 2,500 billets for wheel wrights to make tug-pins from in 1515, a figure which usefully points out to us that these talwood and billets may not have just been for fuel. If we take these costs and divide them by the amount of wood then a figure of 0.06d per unit is arrived at meaning that the £440 spent by the woodyard would have been able to buy around 1,760,000 talshide and billet for use by the court!

But what were talshides and billets?

The sale of fuel wood was controlled by the Assize of Fuel which set the size that certain types of fuel was to be sold at. An assize set in the 34th year of Henry VIII’s reign, and according to the details in the Edward VI assize was the same as issued under Edward IV, is known to have existed but it seems that no copy survives for us to study today. The next version that does exist was set under Edward VI and then reinforced and clarified by Elizabeth. There is also a surviving Assize for the City of London which can be found in The Customs of London, otherwis known as Arnold’s Chronicle which presumably dates from the end of the fifteenth century given that the chronicle was originally published in 1503.

Pierpoint Morgan Library, Morgan ms M 157 f 3r, http://ica.themorgan.org/manuscript/page/2/77035
Pierpoint Morgan Library, Morgan ms M 157 f 3r, http://ica.themorgan.org/manuscript/page/2/77035

All of these versions of  the assize  define the size in both length and circumference that certain units of timber should be sold at; these units are talshides, defined from a no.1 to no.5, and billets, which come in three differing sizes. The assize also covers faggots but these were probably only used within the bakehouse at Hampton Court and thus form part of a completely different subject to the one at hand! The 7 Edw.VI cVII assize defines the five sizes of Talshides as follows:

Talshide no.

Circumference at middle in inches

1

16

2

23

3

28

4

33

5

38

All are four foot long, not including the carf (cut) at the end of the log, and should be of the statute diameter within a foot of the middle of the log. The assize of 43 Eliz. cXIV added half and quarter cut versions for the talshides, but in a move to protect consumers stated that should a log fall between two sizes it should be considered to be the smaller of the two so that the customer effectively got the difference in size free.

Talshide no.

Circumference at middle in inches – full

Circumference at middle in inches – half

Circumference at middle in inches – quarter

1

16

19

18.5

2

23

27

26

3

28

33

32

4

33

39

38

5

38

44

43

Compare these to the figures found in Arnold’s Chronicle here:

Talshide no.

Circumference at middle

1

20

2

26

3

32

4

38

5

44

and we can see that there was a marked reduction in the size of talshides destined for sale. According to the opening statement of the Edward VI assize, this was due to a scarcity of firewood through the previous sixty years and the “Greatness” of the previous assizes…a “Greatness” of approximate 1/3 of a cubit foot (0.009m3) difference between the previous version and the Edward VI assize (presuming the assize detailed in Arnold’s Chronicle is the same as set under Edward IV); which if one considers the 1,760,000 talshides previously mentioned, would equate to 15,840m3. So the Edward VI assize would have intended quite a saving in fuel use, over 3100 of those trees I mentioned earlier in this example, though to what extent changing the unit of fuel would have impacted actual fuel use is another matter.

After talshides, billets were categorized as either single, billets called cast or billets called two cast. All were three foot four inches in length, but unlike the talshide, the carf (cut) was to be included in the length…no free fuel here, unlike the talshides. The Edward VI sizes are given as:

Billet name

Circumference in inches

Single

7.5

Cast

10

Two cast

14

whereas the Elizabethan ones, which were again separated into full round, half round and quarter round, were :

Billet name

Full round in inches

Half round in inches

Quarter Round in inches

Single

7.5

Na

Na

Cast

11

13

12

Two Cast

16

19

18.5

though single billets were only sold as fully round. The Arnold’s Chronicle figures are..complicated and are something I currently am not quite sure about. Billets are specified as :

The Customs of London, Otherwise Called Arnold’s Chronicle. London: Printed for F. C. and J. Rivington [etc.], 1811. p98
The Customs of London, Otherwise Called Arnold’s Chronicle. London: Printed for F. C. and J. Rivington [etc.], 1811. p98
and I am yet to get my head around how large “of resonable proporcio[n] and gretnes after the nombre of shyde that it be tolde fore” actually was.

Now I can only suggest that you get a tape measure out to get a sense of how large some of those logs were…until I did that they were just numbers on the page and you get a better understanding when you see what they actually looked like. To help with that, I did a quick recce through the woodpile in the Kitchens at work to see how close some of the logs we have waiting to be burnt actually are to the assize sizes. None come close to the length required, with the biggest ones we have coming in at around the 2ft 6 inch mark, but I was surprised at how many were pretty close to assize in circumference. To put that measurement in context I took some photos of three logs I pulled out at random that matched the circumferences from each of the different assizes above….I’ve used the internationally recognised standard measurement unit of the post-it note (not having a football field, London taxi or Olympic swimming pool to hand!) to give the scale as the ruler I had wasn’t particularly clear in the images. FYI the post-it note is 76mm x 76mm. (click on the images to enlarge them)

Once you start to be able to picture these sizes of timber, all of the surviving mediaeval images of firewood start to make sense…regular sizes, cut to regular lengths, and even if the images aren’t English and aren’t showing firewood of English assize dimensions, this uniformity of fuel makes perfect sense. In an age where timber forms a key part of so many facets of life, proper preparation, even in the growing, makes perfect sense. Why cut and split large trees down to size when you can just harvest them when they’re at the correct size? Yes we see images of wood being split down, but it’s not large trunk logs as we’d expect to be the case today, it’s much thinner, assize sized ones.

Wood cutter from Das Hausbuch der Mendelschen Zwölfbrüderstiftung in Nürnberg Amb. 317.2 ° Folio 26 recto (Mendel I)
Wood cutter from Das Hausbuch der Mendelschen Zwölfbrüderstiftung in Nürnberg Amb. 317.2 ° Folio 26 recto (Mendel I)
detail from The Hague, KB, 133 D 11 fol 3r
detail from The Hague, KB, 133 D 11 fol 3r

 

 

 

 

 

Now all this information regarding assize sized timber is all well and good, but it is also entirely possible that the talsides used within Henry VIII’s court were of a completely different size and specification set just for the Court, as was the case for the Household of the Duke of Northumberland :

Specifications for shide sizes from The regulations and establishment of the household of Henry Algernon Percy, the fifth Earl of Northumberland, at his castles of Wresill and Lekinfield in Yorkshire, begun anno domini M.D.XII
Specifications for shide sizes from The regulations and establishment of the household of Henry Algernon Percy, the fifth Earl of Northumberland, at his castles of Wresill and Lekinfield in Yorkshire, begun anno domini M.D.XII

Here, shides are specified as being split down to three foot in length by a span (around 8-9 inches) thick, which would correspond to a statute #2 or #3 talshide. But what is important is to understand that the fuel used by the court was of regular, standardised dimensions and not the random assortment of timenr we have to burn today.

Next steps

So where next? Well one task is to look at all the surviving sixteenth century fireplaces in Hampton Court and see if they’re big enough for a 4ft

Will assize length logs fit widthways within the fireplaces at Hampton Court? Fireplace model (c) Cealpup on Sketchup Make 2016
Will assize length logs fit widthways within the fireplaces at Hampton Court?
Fireplace model (c) Cealpup on Sketchup Make 2016

long log to fit into…so far, the first two I’ve looked at are certainly wide enough for a 4ft talshide to be burned lengthwise across the fireplace without needing to be cut into shorter lengths; only time and further measuring will tell with the rest. As for the kitchen fireplaces, well they’re easily large enough for statute talshides to be placed in a multitude of orientations so we aim to look at different arrangements of setting the fire through the year to see if we can learn anything from practical experimentation…though obviously the first requirements for this will be to talk to our firewood supplier to see if it’s possible to get wood supplied to statute sizes at all, and if not then we’ll have to progress purely on paper.

Header image: The Pierpoint Morgan Library, MS M.452 fol. 3r, http://ica.themorgan.org/manuscript/page/3/76930

Encounters In The Kitchen

Twenty five years is a long old time to be doing something, even when you love it as much as we all do working in the kitchens at Hampton Court Palace.
Since we started cooking in the Tudor kitchens way back at the start of the 1990’s, an awful lot has changed. Staff have come and gone, and indeed gone on to greater things like an MBE (we’d like to think because of what was learned with us), and we’ve dallied with all sorts of periods of historical interpretation from mediaeval and Tudor, through Stuarts and Georgians, right up to the 1940’s and beyond. Through all that time, the one constant has been the use of surviving recipes to drive what we have done.

An Other Broth With Long Wortes. Propre New Booke of Cokery, 1545
An Other Broth With Long Wortes.
Propre New Booke of Cokery, 1545

Recipes have been the foundation of the interpretation work, driving the search for equipment, ingredients and techniques…but the problem is there’s absolutely no evidence for the sort of things we’ve been doing ever taking place in the space that we have to work within and no evidence that any of the surviving recipes we have to work from were ever  cooked at Hampton Court!

Last year we took some small steps to help address this by instigating the Daily Roasting within the Kitchens as part of the 500th anniversary celebrations for Hampton Court Palace. The main rooms we have to work in were designed for roasting meat in, that’s what the six large fireplaces around the walls were for, so having roasting on display for our visitors to see and interact with, truly was history where it happened, one of the core principles for interpretation within Historic Royal Palaces. This period of 151 consecutive days of roasting was an immense success…in short, everyone loved it from staff to visitors; it ticked so many boxes that define what a successful interpretation project is that we’d be stupid to leave it as a one-off thing.

roasting for intranet 2With this in mind we’re bringing it back for the upcoming 2016 but with one subtle tweak!

From March 25th through to October 21st we will be presenting Encounters in the Tudor Kitchens where the Tudor kitchens of Henry VIII at Hampton Court Palace will be brought to life with the sights, sounds and smells of daily roasting. The Historic Kitchens Team and the State Apartment Warders within the kitchens, will be working together to give our visitors a sense of the function and history of the surviving roasting kitchen by demonstrating history where it happened and roasting a knuckle of beef each day.

During this time we’ll be lighting the Great Fire a little later than usual to give visitors the chance to see all the steps that go into the process of roasting meat before an open fire, we’ll then spend the rest of the day roasting beef and talking about all things associated with the gargantuan task of catering for Henry VIII’s Court. IMG_20150523_103807As well as roasting beef, we’ll be using the opportunity that over 200 consecutive days of cooking will give us to collect data on the temperature of the fire, the meat as it cooks, and the metal spit; as well as looking at speeds and direction of rotation to see how much of an impact, if any, this may have on roasting. Add to that some possible investigation of the temperatures within the chimney and we have a busy time ahead of us trying to add to our knowledge of this fundamental process within the food production areas of Henry VIII’s Palace.

All of this does come at a small price though. In order to expand the daily offer through into October and to spread the work through the whole Historic Kitchens Team, rather than a small subset, we will not be holding our regular monthly cooking weekends this year, with that work being subsumed by the daily Kitchen Encounters. We will though be bulking out the work on a couple of selected weekends, to support the Summer Palace event in mid July and the August Bank Holiday event at the end of that month. On these weekends we’ll branch out to cover more tasks than just the roasting and actually be able to treat these special events as just that, special and not part of the regular monthly programme, and the same holds true for the Christmas cookery as part of the Tudor Revelries between Christmas and New Year.

I’d like to reassure our regular visitors that this isn’t the end of the cookery as you know it, nor is it simply change for the sake of change; this is a decision that we thought long and hard over and a conclusion that was reached with the aim of providing the best experience for visitors that we can produce. Our aim is to knuckle down and really focus our work on one single theme rather than spread our effort thin on looking at everything at once. From here we’ll have created a solid foundation from which to expand back out from…if we know how meat was roasted we can then move on to look in detail at how it was served, or perhaps how it may have been baked and these thoughts and questions will then give us a new focus to work upon, eventually bringing us back to where we were but much better than before and better than we could have been if we hadn’t taken this opportunity for changeIMG_20150720_102200

So that’s that then! Please feel free to comment and let me know what you think…love the idea? Loathe it? Can’t wait to experience it? Let me know either way, feedback is always appreciated.

Buttered Beere…Pewter Pot…Just Add Heat!

So I said we would try to incorporate the work on the buttered beere recipe into the Christmas work plan…for those that missed it, it’s this recipe for How to make buttered Beere from The Good Huswives Handmaid for cookerie in her Kitchin 1597

recipe for buttered beere

Buttered Beere from The Good Huswives Handmaid for Cookerie in her Kitchin , 1597

…and as luck would have it, Marc H turned up for work with somewhat of a desire to give it a go, not only to see if the pewter would melt, but to see what it would taste like. We’ve tried this recipe out before at work, but that was over a decade ago and if memory serves, it was thrown together at the end of a day and there wasn’t much attention paid to trying to follow the recipe in any real way. Now this latter part might seem a little confusing given my comments on the knot garden post where I said that for the comfit making the recipe wasn’t followed explicitly, but merely used as a guide, well you’ll need to get used to that I’m afraid. It’s not just changing the rules as and when to suit, but is all about what is being looked at. In most cases, the recipes aren’t that important, they’re no more a record of what people cooked and ate in the past than my copy of More Rhodes Around Britain by Gary Rhodes is for Britain in the mid 1990’s. (Hey! Don’t judge me, it was a Christmas present from my mum…probably) They are though a record of what some people knew about in terms of ingredients and techniques, as well as foods that the intended audience didn’t know how to cook, as after all, that’s what we use written recipes for, we don’t use written recipes for things we can cook do we? There is a time though when investigating an actual recipe is what is being done and in that case, as with this recipe for buttered beere, following the text is important.

So first decision which beer to use? We only had two to choose from, a mild and an IPA so we opted for the mild to avoid the hoppy bitterness of the IPA, and only having one 500 ml bottle to play with made things a little easier as that’s pretty close to a pre-imperial pint measure, or close enough for us at least. With only one pint to play with, Marc was left with the sort of maths that boils his brains…scale the recipe down to a third of the measures and convert them to metric so that the ingredients could be measured with the scales we have!

Marc took the yolk out of the sack...he was showing off!
Marc took the yolk out of the sack…he was showing off!

So to one pint of beer, add one and two thirds of egg yolks…making sure to account for the variation in egg size that occurs with chicken improvement…then mix together well by passing the whole lot through a sieve several times to strain them together.

Marc pours the beer and egg yolks back and forth through a sieve
Marc pours the beer and egg yolks back and forth through a sieve

You’ll notice that he chose to use a fairly small, shallow pewter bowl for this recipe…well actually that’s a bit of a lie, I chose the bowl and told him to use it. Why a bowl and not any of the other vessels we have? Firstly, we have a fair number of these bowls and could, at a pinch, stand losing one if everything went wrong and the bowl melted. Secondly, all the other pewter vessels (which aren’t plates or bowls) we have access to have decorative foot rings to make them look attractive and help them stand up on the table. This would be a problem if subjecting them to heat from below as it’s the heat sink properties of the liquid that prevent the pewter from melting, just like if you try boiling water in a paper cup

with the pewter though, the foot ring wouldn’t be able to benefit from this heat sink effect and it will start to melt which can lead to holes forming in the vessel if the foot melts all the way up to the body of the vessel (types the voice of experience…though it was a long time ago, before we recorded that sort of cool thing happening). Ideally some sort of pan designed for the purpose would be chosen, but

The bowl sat above the heat on the first trivet
The bowl sat above the heat on the first trivet

that begs the question, did such a thing exist or, if this recipe was followed to the letter, would any pewter vessel that was to hand be used? Now we had planned to do some follow up work just boiling water in the pewter and seeing if the proximity to the heat would cause the bowl to melt before the water began to heat up and maybe look at testing a vessel with a foot, but unfortunately a pastry knot garden and a spit with 34Kg of meat on it rather got in the way…perhaps in the future. For the purposes of this recipe though, we presumed that applying the heat gradually

You can see the bowl is much closer to the heat source
You can see the bowl is much closer to the heat source

would be the best option, so a fairly high trivet was placed over a fairly low bronze chafing dish full of burning charcoal. This set up turned out to be very poor with the temperature increasing by only 0.8° in ten minutes, and with time being a factor, the trivet was swapped for a lower one.  Although this improved things, with the temperature rising by nearly two degrees in the next ten minutes, the chafer then began to give us grief.

This bronze chafer is supposed to be a copy of the one found with the apothecaries equipment on board Henry VIII’s warship Mary Rose, and would correspond to a type ‘A’ in the descriptions given in Lewis, J. M. (1973) ‘Some types of metal chafing-dish’, The Antiquaries Journal, 53(01), pp. 59–70. doi: 10.1017/s0003581500021855. The problem with this reproduction is that it has never been finished properly and the air

This set up was much, much better
This set up was much, much better

holes in it are tapered in section rather than being parallel through the wall of the vessel and this restricts the airflow. It also requires regular tending and manipulation to ensure that the charcoal burns well and this was unfortunately just not possible with all of the questioning visitors that were in the kitchens that day. With all that in mind, Marc opted to swap the chafer out for one of the larger, tubular iron ones based on images found in Scappi’s Opera, and to revert to the original taller trivet. The increase in heat from this larger chafer saw the liquid rise in temperature by nearly 2.5° in five minutes and it was at this point that the spices and sugar were added.

Calculating how much of these ingredients was a bit of a headache. The recipe calls for half a pound of sugar, one pennyworth of nutmeg, one of cloves and half a pennyworth of ginger, all of these having been beaten.

"brewe them together"
“brewe them together”

Not having any tables of prices and costs to hand, Marc opted for using a pennyworth in weight or 1/240th of a pound as the measurement of the nutmeg and clove and half of that for the ginger. All of that calculated out as: 75 grams of sugar, 0.5 grams of nutmeg and clove and 0.25 grams of ginger (all rounded to work with the scales we had to work with). In the ten minutes it took to calculate those figures, the liquid had risen to 40.5° celsius and it was after adding them that Marc followed the instruction to “take another pewter pot and brewe them together”, which he did several times before returning it to the heat.

Giving the charcoal some air after a re-fuel of the chafer in an attempt to raise the temperature of the liquid
Giving the charcoal some air after a re-fuel of the chafer in an attempt to raise the temperature of the liquid

It then took another 50 minutes for the temperature of the spiced beer mix to reach 70°, with the underside of the bowl fluctuating in temperature from 109° to 133° and the charcoal, around 12 cm below, from 454° to 680° c with this latter temperature only being attained with some vigorous bellows action to increase the air flow to the recently topped up charcoal! As the end of the day was rapidly approaching it became very clear that the liquid wouldn’t reach boiling point before we had to finish up, so Marc chose to add the butter at this point,  but how much is a “dish” of butter? The only reference we have found so far to the quantity a ‘dish’ may have been is in Zupko, R. E. E. (2001) A dictionary of weights and measures for the British Isles: The middle ages to the twentieth century. Philadelphia: American Philosophical Society. on p110 where it says “the dish was also a wt of 24oz for butter (c1800) in Cheshire”…not a lot to go on, but better than a random guess based on the size of any dish we happened to have to hand. So 226 grams of butter was added to the mix, dissolving in less than a minute.

The final liquid, at just under 70° was “brewed” a final time before being poured into a drinking vessel for the acid taste testing.

Bottoms up!
Bottoms up!

As he’d made it, Marc was the gallant guinea pig first to try it, and on watching him take the first swallow his face painted quite a picture…

If a picture paints a thousand words...this look speaks volumes!
If a picture paints a thousand words…this look speaks volumes!

After a moment of silence accompanying the quizzical look, the verdict…”hmm, not bad!” Turns out he was right, not bad at all; very, very smooth and velvety with a sort of butterscotch taste that when you put your mind to it actually tasted of liquid hot cross buns. Very tasty in small quantities, very spiced but not too spicy, all in all highly recommended and well worth the effort, just a shame we couldn’t get it to the boil.

As it happened, Marc gave it another go on the last day with a pint of the IPA to see if the hoppy nature of that bitter would impact on the flavour…it didn’t! What did happen though was that Robin pinched the chafer when Marc wasn’t looking, removing the beer from the heat so he could cook his custard for the pastry knot garden. By the time he’d given the burner back to Marc to finish off the beer, the time was again against him and there was no chance of getting to the magical boiling point that time either…oh well, never mind.

So would the pot have melted? Very probably not, though clearly without actually trying this is only supposition; however with the melting point of the pewter around 100° higher than the maximum temperature that the underside of the pot ever attained, I would be very surprised to see the bowl melt before the liquid boiled. If we can, I’d like to try this again as I said earlier, just boiling water to test the principle, but whether that will happen in the near future I couldn’t say. I vaguely remember that I might have promised graphs with this post when I originally mentioned it on Twitter so I’ll stick one below that shows the temperatures of the liquid, underside of the bowl and the charcoal fire throughout the cooking; I’ll also stick another gallery up with all the images I took for this, poor though they may be. I’ll finish with a couple of caveats.  I have not found out the composition of the alloy that the bowl is made from and in an ideal world I would be able to compare it to surviving sixteenth century pewter. To be honest I can’t see that comparison happening with what is for us, a fairly rough and ready ‘throw away’ little side project but if anyone fancies taking that on then just let me know. Clearly, the ingredients we used are modern and bear little resemblance to their historic counterparts but this is always going to be a problem with reconstructing recipes from history, you simply cannot get ingredients that are the same as they were in the past; in short, you can’t recreate the taste of the past, only our modern pastiche of it!

Buttered Beere Cooking Temperatures. At 2.25 more charcoal was added to the chafer. At 2,55 constant application of the bellows began.
Buttered Beere Cooking Temperatures. At 2.25 more charcoal was added to the chafer. At 2,55 constant application of the bellows began.

I Never Promised You A Knot Garden….Oh Wait, I Did!

Some of you might remember that for the 2014 Christmas cookery event at Hampton Court we made some cokentryces over the course of the week. For those that missed it, have a look here to see them in all their glory, and to see why and how we did what we did. Well in the lead up to the 2015 event, pretty much the only instruction I was given was to organise something “just like that, but Elizabethan”…so not a whole lot to go on really. Whatever it was to be, it needed to be sufficiently large scale to occupy a large percentage of the team that would be working on any given day as well as being interesting and visual for visitors. It was a given that we would have roasting at the center of the work being done, and a couple of other tasks were chosen because of the available team members, but what was to be the cokentryce of 2015??

A sugar model of Hampton Court Palace approx 3ft x 2ft, made for the 1999/2000 millenium celebrations Photo courtesy Ian Franklin
A sugar model of Hampton Court Palace approx 3ft x 2ft, made for the 1999/2000 millennium celebrations
Photo courtesy Ian Franklin

Well, after a lot of thought and discussion which discounted the suggestion of a series of Christmas boars heads kindly suggested by Marc H, the notion of a sugar subteltie was settled on…but what form would it take?

A sugar version of the image from the painting of The Embarkation of King Henry VIII at Dover, made in 2001 Photo courtesy Ian Franklin
A sugar version of the image from the painting of The Embarkation of King Henry VIII at Dover, made in 2001
Photo courtesy Ian Franklin

We’d already made some pretty impressive and interesting stuff including sugar versions of Hampton Court Palace and the Embarkation from Dover painting in the Royal Collection (and clearly when I say ‘we’, I actually mean Adrian, David, Lawrence and Alex, with minimal input from the rest of us) and I was well aware that these large scale sugar builds were responsible for a LOT of arguments and animosity amongst the team; so what would I get them to make that wouldn’t cause ructions and fitted the criteria for the event? The answer, a sugar knot garden in the Elizabethan style; fairly large scale but, and this was the most important part, modular in make up so that it didn’t matter if the whole thing wasn’t completed as it would show the construction process…the making was to be more important than the finished item.

Knot borders at Penshurst Place in Kent
Knot borders at Penshurst Place in Kent

Initial planning work took place early in December with what could be described as a rough and ready round table session in which photos of knot gardens, paintings, documents and scribbles were thrown about until a plan began to coalesce

 

The Gardeners Labyrinth by Thomas Hill, 1577
The Gardeners Labyrinth by Thomas Hill, 1577

Central to all of this was the book The Gardeners Labyrinth by Thomas Hill, 1577 which details plans and methods for laying out a gentleman’s garden in the latter half of the sixteenth century and includes images of suggested knot designs for planting. I’d allocated the task of planning and executing the garden to Jorge and Adrian, and with Adrian not available for the initial meetings, the bulk of the work fell to Jorge to arrange, which he did with gusto!

The suggested knot designs that caught Jorge’s eye the most were the ones found on pages 81 and 84 (below) and he quickly settled on the left most pair from page 84 (beolw right) as being the most suitable to use.

The plan was to transfer the patterns onto a sheet of paper and then to build the garden in sugar plate and comfits directly on top of this. The design was to be repetetive on the paper so that each knot could show progress towards a finished one, but that the whole could easily be imagined as a complete design in progress…if that makes sense; so of the four knots on the page, one would be complete and the other three would be in various states of competion showing the trail of work…or that was the plan at least!

We knew that the design would need an amount of comfits to fill all of the spaces and represent the plants and paths between the knotwork hedges, and that these would need to be in a selection of colours. There would also be a need for sugar plate to be made to construct the ‘hedges’ from and that would clearly need to be green in colour,but how that colour would be applied was still a discussion point when we arrived to set up the kitchens on Boxing Day 2015.

This is not the knot garden I was thinking of!

Leaving the guys to sort out the jobs that needed doing and who was going to do them resulted in Robin starting the comfit making off with Zak observing and helping (as much as Robin would let him) and Adrian and Jorge getting a start on making some sugar plate and some green colouring for it. For those of you that don’t know what comfits are, they’re seeds or particulates covered in multiple layers of sugar syrup, each layer being dried off before the next is applied. If you think of ‘hundred’s and thousands’ for decorating cakes or gobstoppers then you’re on the right lines…the inestimable Ivan Day has a page that describes their manufacture and it’s a good place to start if you’re interested. For a closer period description, you’d need to look out for Delights for Ladies by Sir Hugh Plat  from the turn of the seventeenth century, and whilst not readily available online, transcriptions of the pertinent section are a Google search away! (other search engines are available as they say).

Now I know that if I don’t cover it, I’ll get questions on it, so I’ll just point out that when making the comfits, as with pretty much everything that we do in the kitchens, the guys used the Plat instructions as a guide, rather than a hard and fast series of rules to follow. All measurements and quantities for the syrups they used were done by eye and not to specific measures as that’s how a cook works. If the syrup was too thin and not building up quickly enough then it was thickened with more sugar or by re-boiling, if too thick then water was applied to thin the solution out. The same held true with the colours; all were made up by eye in batches considered large enough to get the current task finished…something I suspect was a major factor in the change of tack that occurred with the hedge making as we’ll see in a moment or two!

Zak fires up the chafer ready for a day of comfit making. photo courtesy E. Griffith-Ward
Zak fires up the chafer ready for a day of comfit making.
Photo courtesy E. Griffith-Ward

Robin set up the balancing pan and frame for the comfits over on the charcoal stove as that enabled the chafer for the heat source to sit within the stove opening itself at exactly the right height to provide a gentle and controllable heat. Over a drink (or possibly two) on Boxing Day we chatted about what actual comfits were going to be made, and Robin had become slightly obsessed with comfiting grains of paradise so that’s what he started with. A largish spoonful of seeds went into the pan to warm through while a gum arabic solution was made for the first couple of coats and when these were dry, the sugar syrup coating could begin.

Robin adds more syrup to a batch of grains of paradise comfits
Robin adds more syrup to a batch of grains of paradise comfits

After ten or so coats, this batch was taken out of the pan and put into a paper packet then left in the airing cupboard in our office to thoroughly dry as it was the warmest place to hand. I think the second batch he started were fennel seeds, or possibly caraway…to be honest, I wasn’t paying that much attention I’m afraid, but whatever they were, it gave Zak a chance to get his hands into the pan and have a go.

While Robin and Zak were getting stuck in to the comfits, Adrian and Jorge were making very rapid progress with the sugar garden design itself. Jorge had extracted some green colour from a bunch of parsley by pounding it in a large mortar and washing the resultant paste with a little water, this was then strained through a cloth to remove the solid matter and the green liquid used along with some egg white and rose water to make sugar plate, roughly following the instructions in The Second Part of the Good Huswifes Jewell by Thomas Dawson.

That's still quite a way to go!
That’s still quite a way to go!
Adrian arranges more 'hedging'
Adrian arranges more ‘hedging’

Adrian then took this paste and fashioned the first ‘hedges’ on top of the paper plan and all looked remarkably impressive. Over the next couple of days, both comfits and hedging progressed apace. When Robin had a day off, Jorge and Zak could take the reigns of the comfit production and try making some cinnamon ragged comfits.

Their first attempts, whilst being pretty good and very tasty, were fairly tiny in actual size. A second go with slightly larger strips of bark proved to be less succesful but I think that’s more likely due to this being their second ever attempt at comfit making than anything else. Over the rest of the week, all three of them worked on comfits, adding coloured coatings to various batches leading to some quite impressive results.

The design progresses...
The design progresses…

While progress on the comfits was good, that of the sugar hedging was not quite as expected. Initial progress had been swift, and as far as I was concerned, looked pretty damn good, however Jorge and Adrian clearly didn’t see it that way as they decided to explore a different method of making the sugar green…painting it with the parsley colour. I believe the main reason was to try to make a more ‘realistic’ looking hedge rather than the solid green plasticine looking

The second sugar knot..painted with parsley juice colour rather than dyed
The second sugar knot..painted with parsley juice colour rather than dyed

product that using the colour within the paste gave them. It also helped with speed too as the sugar plate wasn’t reliant on the green colour being ready at the same time, it could be applied any time after the sugar was shaped; and this was convenient as they’d found that drying the liquid before the fire slightly to drive off some of the water but not alter the colour with the excessive heat of boiling, helped to produce a darker green.At the same time as making the knots, there were also small

The extent of the sugar garden as originally conceived.
The extent of the sugar garden as originally conceived.

medallion roundels being made as these allowed visitors to try their hand at the sugar work, and also some barley twist poles that might end up with King’s beasts atop them as can be seen in the Chapel Court garden at Hampton Court and in the background of the painting of the Family of Henry VIII in the Royal Collection. Then some time around mid-week things took a turn, I don’t know why as I was busy doing other work behind the scenes and by the time I noticed what was happening it was already done…not that I would have changed things, just asked why they did what they did so I could tell you. So what did they do? Well all along the plan was to use pastry jam tarts to add to the garden design in some way, but now

The paste sections were slab built and 'glued' together with an egg wash
The paste sections were slab built and ‘glued’ together with an egg wash

Adrian and Robin were working on an entire jam tart knot design…I thought to add to the two already done, but apparently not. Now there was to be the painted sugar knot and the pastry one, displayed not on or part of the original paper plan but separately on pewter plates; not that it mattered as the overall idea was for people to see the production and get a sense of the work that making a subteltie involved…but it is a shame it didn’t come to pass as originally planned.

Baking the cases was always going to be slightly tricky. We only have a modern gas oven to use rather than a period wood fired one, so blind baking is always a bit of a fiddle as it’s very difficult simulating working in the mouth of the oven. The best Robin has managed in the past is to fire

The pastry knot garden pieces ready for blind baking. Here Robin used some split peas to support the walls in the oven. Photo courtesy E. Griffith-Ward
The pastry knot garden pieces ready for blind baking. Here Robin used some split peas to support the walls in the oven.
Photo courtesy E. Griffith-Ward

the oven up to full power then when the past goes inside, sit by the oven and check through the door every 30 seconds or so and if he notices the cases deforming, to open the door and man handle the paste back into shape. This works fine with a single tart case, but wasn’t going to be easy or efficient with the number that Adrian had made for the knot design. The solution, a simple and obvious one, but one that’s not occurred to any of us before as we’ve never had low enough cases for it to work, or enough peas…dried split peas covering the whole thing. Once

After the blind baking, the cases were filled with jam. Photo courtesy E. Griffith-Ward
After the blind baking, the cases were filled with jam.
Photo courtesy E. Griffith-Ward

the whole lot had been baked for a few minutes, the peas could be dispensed with, the cases filled with differing coloured jams and the walls decorated with the green colouring before the whole lot was put back in the oven to finish cooking. I had thought that this was where they were going to leave things, but I should know by now not to underestimate Adrian and Robin and their desire

The first phase of the pastry knot completed
The first phase of the pastry knot completed

for ‘perfection’ and so the last day of the cookery saw a fairly mad dash to add a border of custard tarts to the knot design which unfortunately had a distinct impact on another recipe that was being worked on, but I’ll write about when I’ve done with this topic. For now, it’s safe to say that Adrian pulled out all the

The second phase of the pastry knot takes shape
The second phase of the pastry knot takes shape

stops to make and bake the tart cases while Robin made the custard to fill them.

So at close of play on the eighth day what did we have?

We had an amount of comfits of all flavours and colours…the grains of paradise were simply spectacular, innocuous at first and then BLAM, a whole mouth and throat full of spice and flavour, highly recommended if you’re having a go at comfiting. We also had two subtelties to display, one sugar knot design infilled with comfits:

The second sugar knot
The second sugar knot

and a pastry, jam and custard one:

Another view of the finished pastry knot
Another view of the finished pastry knot

So that was the knot garden subteltie from Christmas 2015. I’ve added all of the pictures that cover the subject to a gallery that you will see a link for in the sidebar (when I add that part…those of you working faster than I can add features!) Most are sub-par due to lack of light and duff camera on my part, but they should give you the idea of the way things progressed.

Coming next….cooking in pewter and buttered beer….just give me a while to type it  😉

 

Multi Spit…..Redux

I really should have learned after 24 years that there’s almost a snowball’s chance in hell of my camera taking useable images in the kitchens at Hampton Court over the Christmas event….just not enough light. Still, while I try to sort the wheat from the chaff in terms of acceptable images for you all to see and to illustrate a couple of posts I have planned, have a short update on the use of the multi armed spit, for as I hoped, we managed to get it into action on the last day of the recent Christmas cooking week.

In a slight change of plan from the previous outing…and because we had sufficient spare beef due to some logistical juggling…we were able to

Two 6Kg beef knuckles cut into six pieces awaiting larding with some belly pork for added flavour
Two 6Kg beef knuckles cut into six pieces awaiting larding with some belly pork for added flavour

load the arms up so that there was beef on the outer spits for this second go, rather than just in the centre bar as before.

When we originally talked through the plans for this event, I’d allocated the roasting to Ross to arrange and he’d expressed a desire to try larding some of the beef as he’d never tried that before. I’d ordered some belly pork for this purpose but we’d simply not got around to using any of it earlier in the

Ross lards the beef with belly pork while Dave looks on
Ross lards the beef with belly pork while Dave looks on

week because it had slipped all of our minds that this was what we had planned. It was only when we noticed the pork at the back of the fridge that we remembered it, so Ross decided that he might as well give it a go with this last opportunity of roasting until the February cooking weekend.

So, cutting the pork into strips and with the aid of a rudimentary larding needle, he set about passing it

Some of the larded beef ready for roasting
Some of the larded beef ready for roasting

through the beef as best he could. Once the beef was larded it was time to put it, and the 16 chickens we had this time, onto the spit, however unlike the first time during the week that we used the multi spit, this time it was heaving down with rain meaning that the spit would have to be prepared in the kitchen and not outside in the courtyard. Using the courtyard meant that we could use the modern plastic trestles that we usually use to hold the drip tray and spits when cleaning, to support the 30Kg multi armed spit whilst loading it with meat.

Ross arranges two trestles ready to support the multi armed spit
Ross arranges two trestles ready to support the multi armed spit

This was not an option and whilst we thought of ways to overcome the problem,  Dave’s quick thinking came up with  a solution as he dismantled one of the tables from another room to use the oak trestles for the job! Ross arranged the trestles where it would be most convenient to work and with the help of Tom to steady the metal work and Robert to hold extraneous spit bars out of the way, he set to the job of loading the meat onto the spit.

Ross puts the larded beef onto two of the outer arms of the multi spit
Ross puts the larded beef onto two of the outer arms of the multi spit
Ross puts chickens on the other arms while Robert holds the beef out of the way
Ross puts chickens on the other arms while Robert holds the beef out of the way
Yes....that IS a lot of meat!
Yes….that IS a lot of meat!

Whilst they finished the job of loading the meat onto the metalwork, I was busy doing some quick calculations and worked out that the whole affair,

With the weight of the spit included, that's around 64Kg of meat and metal in motion!
With the weight of the spit included, that’s around   64Kg of meat and metal in motion!

both meat and metal now weighed in at around 64Kg (around 141 lb)! As before, this was placed in front of a rather sizeable fire built by Paul and Ian from the State Apartment Warding team, and once again the meat was roasted using an ever cooling fire as there simply was no easy way to stoke the fire with fuel once the spit was in place. This time, Ross was a little concerned that the chickens at either end of the spit weren’t cooking too well and left the whole lot in front of the fire for a little longer in order to ensure everything was cooked through. After two and a half hours, it was time to remove the meat and Ross essentially

Dave strikes a heroic pose to help Ross remove the meat from the multi armed spit!
Dave strikes a heroic pose to help Ross remove the meat from the multi armed spit!

copied what Robin had done before, removing joints with the aid of a bowl to catch them and then transferring each piece to a waiting tray…all the while assisted by Dave and his heroic pose and Tom holding the spit still.

Rumour had clearly gotten round amongst the staff on duty that day that we had planned to finish the week with a bang and a lot of meat on the spit as we had numerous colleagues appear towards the close of the day….on the “off-chance there might be some spare meat” they all said with a hopeful air  🙄 …still it was good that it all went to a good home. That which wasn’t removed by our friends and colleagues has gone into the freezer to be used in pies and stews at a later date, the only waste being what had fallen out of the meat into the drip tray.

I have to say that Sir Hugh Plat’s description….how to turn five spits at once with only one hand…is dead on the money. With the meat on the spit the balance of the whole apparatus was superb, making it childs play to turn the spit around. The only problem with it is the manhandling of the weight, especially when compared to a single spit bar; but I think that if one had to roast five spits worth of meat and you had the choice between five individual spits, possibly needing three people to turn them, versus one of these…I’d plump for one of these I think.

The Spit Boys Arm Goes Round And Round, Round And Round…

Ok, as promised here are a couple of videos I took yesterday showing the multi armed spit in action. The top one has Ross in action roasting while explaining to a visitor…the bottom one, shot from below, shows the action a little more clearly I think.

 

 

Multi Spit!

So, a few days ago I posted that the plans for the Christmas cookery week at Hampton Court Palace would include the use of the reproduction multi armed spit that we have in store….and true to my word, we fired that beast up yesterday to do some roasting with.

We first came across the idea of a multi armed spit when looking through a copy of Bartolomeo Scappi’s Opera in the Brotherton Library in Leeds over a decade ago when we first tackled the idea of the Elizabethan use of the Kitchens at Hampton Court…

Scappi's kitchen tools
Kitchen tools from the 1570 edition of the Opera by Bartolomeo Scappi

Those images leapt off the page and seemed like just the sort of thing that was ripe for reconstructing and testing experimentally but we had to ask ourselves what was the likelihood of a Papal cookbook having any influence at the court of Elizabeth the first? Another research trip a little later on really helped us out with this matter as we found an almost identical image in an English book from 1594,  The Jewell House of Art and Nature by Sir Hugh Plat…

The multi armed spit from The Jewell House of Art and Nature
The multi armed spit from The Jewell House of Art and Nature

This image illustrated Plat’s ‘secret’ no. 14, How to turn five spits at once with one hand… something that any self-respecting spit turner would find a god send, as did we! This showed that the idea that was illustrated in Scappi’s book had travelled outside of Italy and the Papal court, in fact Plat himself says that he borrowed the idea from there at the end of his text, and had come to England where Plat wrote and published. It may not have been common, in fact it might never have been made at all, but the point about experimental history is to test and construct or reconstruct objects, items and theories that exist in the historical record rather than the just archaeological one.

So What does Plat suggest is the way to enable this to happen?

How to turn five spits with one hand
How to turn five spits with one hand

Simply attach five spits together, like a mole spear, ensuring that there’s a handle at one end and that they are spread wide enough apart to allow the meat to be placed onto each respective spit. Add a metal cross to support the free ends of the four bars that do not form the axis of rotation and Bob’s your uncle as they say.

Unfortunately we were much younger then, and less diligent and so weren’t specific enough when it came to the instructions for reconstruction, so rather than have the spits arranged as Plat shows…attached to the central bar in one plane and then the outer two arms bent one way, the inner two, the other; we ended up with the four shorter spits arranged in a cross shape around the central one. It’s not a huge diversion from the original, but it is sufficient enough to annoy the hell out of me whenever I see it!

The empty multi armed spit showing the arrangement of the bars
The empty multi armed spit showing the arrangement of the bars

You’ll notice that we had to use some modern plastic trestles to support the spit whilst it was being loaded with meat; which is why we did it away from public view….yes, yes, I know this is public, but here I can explain the reasons and rationale to all of you, that’s just not possible with a couple of hundred visitors stood around you watching the action unfold…there’s also another reason for the trestles too. I keep calling the multi spit a beast and it truly is. Our normal spits weigh around 10Kg unloaded, this baby weighs in at just over 30Kg (about 66lb) before the meat is added!! Our meat of choice for testing this tool…chicken, simply because it’s the most cost-effective meat to use to fill the spits and test the operation; but in this case we added some beef to the centre spit in order to have all five in use rather than have a second beef laden spit running at the same time.

loading the multi spit
The beef goes on first…

The beef went on first onto the central spit, we’d split the joint into three pieces to try to get it to cook at the same rate as the chickens would otherwise it would mean a lot of mucking about trying to unload the chickens then put the spit back together again to finish cooking the beef.

loading the multi spit
…after the beef go the 12 chickens

Getting the chickens on was a bit of a faff compared to the beef  as the cavity and holes are much too big to hold the birds onto the relatively thin spit bars, so Robin had to run the bar through the body of the birds diagonally from just above the wishbone on one side of the carcass to the diagonally opposite side on the back of the bird.

 

loading the multi spit
…that’s nearly all the chickens

With all of the meat in place the supporting metal cross was added to lock all of the free ends together and secure the spit as one…

loading the multi spit
finally the metal cross piece to secure all of the spits together

With that part complete, the chickens needed to be secured in order to stop them from simply staying still whilst the metal rotated as if it was a miniature chicken Ferris wheel rotating around the beef. This was achieved by the deft use of long skewers pinning pairs of birds on adjoining spits rather like this…

skewers secured the chickens from spit to spit to stop them rotating independently of the spit
skewers secured the chickens from spit to spit to stop them rotating independently of the spit

Now fully loaded with 12 chickens and 1 beef knuckle joint, the weight of the spit had increased a little. The chickens weighed just about 17Kg (about 37lb) and the beef 6Kg (around 13 lb) so the whole shebang weighed in at around 53Kg (just under 117lb)…not exactly lightweight!

Roasting with the multi spit
Robin and Ross put the spit in front of the fire

Robin and Ross carried the spit through to the fire to the “ooh’s” and “ahh’s” of the assembled visitors and selected a rack to use for the roasting

 

A few quick turns in order to check that nothing was moving that shouldn’t have been and then the meat was in for the duration.

Ross shields his eyes from the heat whilst checking for unwanted movement
Ross shields his eyes from the heat whilst checking for unwanted movement

Now Plat says that this tool enables the use of less fuel than if you had multiple spits one above another upon the rack and if by this he simply meant that your fire doesn’t need to be as high and thus uses less wood then this is correct; the single multiple armed spit takes up much less vertical space before the fire than five similarly loaded spits would do. It also allows one person to do the work of three and removes any need to swap spits up and down the vertical face of the fire to ensure even cooking of all the meats…but it does present similar problems to using five spits in that it becomes virtually impossible to tend to the fire as the spits and meat block the way. So in this case, rather than try to build a small fire and maintain that at a constant level throughout the cooking time, the State Apartment Warders responsible for the fire built what can only be described as a monster of a pile of burning wood then simply left it and we used a fire that was constantly, but slowly cooling. It worked a  treat! There was no problem with the cooking or the fire over the two hours of roasting, yes it took a little longer then it normally might if we were simply roasting chickens on a single spit (we would expect that to take around an hour at most) but that is because the fire was cooling all the time; it did however have the benefit of less time and labour expended on dealing with the fire and the Warders only needing to keep a watchful eye on it as opposed to the constant manipulation that we ask of them when we usually roast.

 

Robin slips the meat off as easy as pie
Robin slips the meat off as easy as pie

When it came time for the meat to be removed from the spits, we decided to work in situ rather than try to carry the hot spit back out away from the public to a more convenient area. Ross held the handle end fast while Robin dealt with the business end so to speak. The metal cross was released, it’s held in place with a pin that passes through the central bar and stops it from sliding off of the end, and then it was pushed back out of the way. With the ends of the four outer spits floating freely, there was enough space between the spits and the rack to allow the chickens to be easily removed, and once the skewers retaining them were removed then they slid off in the blink of an eye into waiting bowls and trays. The beef on the central spit proved a little more tricky to deal with and though one piece slid off, the remaining two had to be cut off.

hmmm...roast chicken!
hmmm…roast chicken!

With the meat removed…to substantial applause I might add…all that was left was to wash up the spit and drip tray and store them ready for next time. So when is next time? Currently we’re planning on finishing the week with a bang and firing this up again on the last day…but this time adding more chickens (16 in total rather than 12) and possibly some more beef…we might even try beef on the outer arms rather than just the centre, but I haven’t run that idea past the guys yet…if you hear distant screams of Nooooooooo!!! then they weren’t up for that idea 😎

I took some video of the spit in action, but IT restrictions mean I can’t include it in this post….I’ll upload them as soon as possible and let you all have a look as seeing it in action makes it much easier to understand.

So what’s the upshot of this? What have we learned? Well the principle of having five spits attached to one another so that one person can turn them all is pretty sound. The meat cooks well and evenly through even though you might presume that it may not as it would be shielded from the heat of the fire by the other pieces of meat when it rotates away from it, and that the side facing away from the fire when the meat is at its closest to the heat is much further away when that side is turned to face the fire. I don’t think I could say with any certainty if it was indeed more fuel-efficient as without using carefully controlled firewood such as kiln dried timber, the amount of moisture in each piece will vary considerably meaning that two similar looking fires can generate vastly differing amounts of heat and burn for very different lengths of time…perhaps something to think about investigating in the future? What we can say is that there is a degree of labour and time-saving in that the work tending the fire is offset from the duration of the cooking to the time before the meat is placed on the rack. This time spent preparing and building a larger than normal fire appears to be much less than would be needed if the fire was constantly tended and refuelled. I suspect that this practice would need to be the norm if multiple spits as opposed to the single multi-armed spit were filling the rack in front of the fire as in both cases, actually being able to reach the fire to add fuel or manipulate the shape of the fire is extremely difficult. The fact that you do not need somebody dealing with the fire during the roasting time also means that they could be used elsewhere in the kitchen, perhaps looking after multiple fires simultaneously with less effort than if they were having to load fuel onto several fires through the roasting process or doing other tasks and this may help to explain why there are no staff listed within the surviving staffing lists of the kitchens of Henry VIII or Elizabeth I that appear to be responsible solely for the fires….again, food for thought and future investigation I suspect.

So, long story short, does the multi armed spit work well…

Roast chicken sandwich....can't beat it!
Roast chicken sandwich….can’t beat it!